Overhead crane and hoist systems are one of the most crucial components of any industrial facility or a manufacturing plant. They can lift, lower and horizontally move a heavy load. Almost all of the facilities and plants use them for loading, unloading and moving of heavy cargo where other equipment cannot. In short, they are the pillar of any manufacturing plant or industrial facility. As a result, they are always on some task and end up being heavily used. Any equipment can take damage and wear out due to heavy lifting and hoisting.
Overhead crane and hoist systems can result in mechanical failure. This can be the worst nightmare for any manufacturing plant as it can completely stop the manufacturing procedure. Also, a poorly operated crane and hoist system can compromise on the safety of the workers and other equipment. Regular and periodic inspections of the overhead crane and hoist systems can minimize all the risks of working with faulty equipment. It does not only ensure security but also improves overall functionality.
Importance of regular inspections and its benefits
Overhead crane and hoist systems are an integral part of any industry. Frequent inspection of the equipment makes sure that they run smoothly. This makes the procedure very important. They also have benefits in the long run.
- Avoid mechanical failure
You want your equipment to be worth their cost. That is why inspections of overhead crane and hoist systems can prove to be beneficial. Though it can be time-consuming for the programmes to run regularly, ignoring them can cost you more in the future. The total failure of the equipment can take several days to several weeks to repair. In those periods, you lose your productive hours and also a lot of money for the repair.
Regular inspections by a professional can highlight the minor issues and avoid them forming into a larger issue. By that, it can prevent mechanical failure and disruption in the production facility. Fixing the short-term damages can help you to avoid any major problem and dysfunctionality of overhead crane and hoist systems.
- To be compliant with industry standards.
There are laws by the Government for industry standards and maintenance. It is important that the crane and hoist systems comply with the standards set by the Government. Maintenance and security standards are necessary for any manufacturing plant. The higher quality standards often minimize the damage, which affects the different components of the crane and hoist system. With that, periodic inspections by professionals are essential for the equipment to work at its optimal level.
Hiring a professional to inspect your machinery regularly will assure compliance with the law and regulations. Not only it minimizes technical hazards but also increases the safety of the work environment.
- Ensuring the safety of employees
Employees in an industry or manufacturing plant rely on the full functionality of the equipment. Lack of inspection of the crane and hoist systems leave very little room for repairs. Thus, the lifting equipment becomes prone to failure. This can be the cause of disastrous consequences for the employees.
Inspecting the overhead crane and hoist systems regularly diminishes the chances of equipment breakdown. It also helps to find out the weak spots, and working on it immediately eliminates any potential reason for accidents. The employees must feel safe and confident while working with and around overhead crane and hoist systems.
How the inspection procedure works
We have known why it is important to inspect overhead crane and hoist systems and its benefits. Now let’s know how the inspection and maintenance procedure is completed.
It takes place before putting the equipment into work for continued safe operation. Due to constant usage, several mechanical components operate at the same time. So, each of them requires individual attention.
There are also mechanical and electrical parts which need separate testing methods. The overhead crane and hoist system go through two types of inspection. The two types constitute frequent and periodic inspection of the system.
The former mainly focuses on the physical damage, corrosion and deformation. These can happen on a daily, weekly or even monthly basis. Leakage check-in pipelines, hydraulic systems inspection, checking for deformities in the hook, hoist and connection inspection are performed daily or weekly. The electrical components, power supply equipment, gauge inaccuracy and switches inspection are done on a quarterly or annual basis. Checking bolts and rivets, motors and warning devices also fall under the quarterly programme.
After its completion, the defected parts are repaired or changed as per requirement. Then, the personnel make sure that all the components are synchronized and ready. Once they are ready to operate, the crane and hoist systems are tested using heavy loads until it reaches its optimum manoeuvrability. A certified professional can take care of the entire programme efficiently.
Regular inspections of overhead crane and hoist systems can serve in many ways. It helps to be in compliance with the industrial standards, helps avoid equipment downtime and ensures the safety of the employees. Moreover, it makes the plant run efficiently. For all these benefits, an inspection of overhead crane and hoist systems regularly is mandatory.