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Hoist Trolleys · Manual

Manual Trolley (Geared / Push-Pull)

A hand-operated trolley — push-pull or geared chain — that moves the hoist and load along the beam simply and reliably, for short beams and occasional traverse.

Light–medium dutyPush or gearedHand-operatedAnti-drop / anti-tiltAdjustable track
Manual Trolley (Geared / Push-Pull) — in-house manufactured at Surat
Light–medDuty
Push / gearedDrive
HandOperation
AdjustableTrack
Anti-dropSafety
LowUpkeep
Overview

Manual Trolley (Geared / Push-Pull).

The Manual Trolley carries the hoist along the beam by hand push or geared chain, so the load can move side-to-side as well as up and down. Forged, machined wheels and anti-drop / anti-tilt plates keep it safely captive on the beam.

It suits short beams and occasional traverse at light-to-medium duty, with the track adjustable to your I-beam or box-section flange.

Technical parameters

Capacity & dimensional chart.

Push-pull and geared manual trolley — 0.5 to 50 Ton, to fit I-beam, H-beam and universal beams. Final build confirmed on the project datasheet.

Capacity (S.W.L)MT0.512351020
Test LoadMT0.751.534.57.51530
Dimension Amm271271308308342384442
Dimension Bmm172206231240279318380
Dimension Cmm190222238.5267319384490
Dimension Hmm108.5122130132.5181219275
I-Beam Flange Widthmm72–12680–14680–16888–168100–170122–203122–203
Net Weightkg1015182540100225
Packing Size (L × B × H)cm26 × 21 × 1528 × 25 × 1732 × 28 × 1934 × 33 × 2238 × 37 × 2751 × 49 × 4490 × 58 × 63

Adjustable across a range of beam flange widths; maintenance-free sealed ball bearings. Couples with LOADMATE chain pulley blocks and electric chain hoists.

Technical specifications

Specification sheet.

Standard ranges — send your requirement and we’ll configure to match.

Type
Manual hoist trolley (push-pull or geared)
Duty
Light to medium
Drive
Hand push, or geared hand chain
Track
Adjustable to IPE / IPB / wide-flange or box beam
Wheels
Forged steel, machined tread, anti-friction bearings
Safety
Anti-drop & anti-tilt plates; end stops
Suspension
Load bar / clevis to suit the hoist
Capacity
Matched to your hoist & load
Finish
Primer + enamel
Standard
Per crane code IS 807 / 3177

Mechanical & electrical

Wheels
Forged steel, machined tread, on anti-friction bearings
Track range
Adjustable to suit IPE / IPB / wide-flange or box beam
Side plates
Pressed / fabricated steel with anti-drop & anti-tilt lugs
Suspension
Load bar / clevis to suit the hoist
Drive
Hand push / geared chain (manual) or TEFC geared motor (electric)
Brake
Electromagnetic fail-safe (electric trolley)
Finish
Primer + enamel
Standard features

What comes built in as standard.

Forged, machined steel wheels
Adjustable track to your beam flange
Anti-drop & anti-tilt safety lugs
Matched to your hoist capacity & load
Anti-friction bearings for smooth travel
Robust pressed / fabricated side plates
Geared hand travel (manual) / TEFC motor (electric)
Tested before dispatch
Configure your unit

Optional upgrades & add-ons.

Motorised travel (electric trolley)
Two-speed / VFD travel
Radio remote control (electric)
Flame-proof (Ex) construction
Weatherproof outdoor build
Buffers & end stops
Special track gauge / curved-track wheels
Advantages

Why a LOADMATE manual trolley.

Simple & economical

The lowest-cost way to traverse a hoist along a beam.

No power needed

Moves by hand — ideal where there is no power at the lifting point.

Safe on the beam

Anti-drop and anti-tilt plates keep the trolley captive; end stops limit travel.

Fits your beam

Adjustable track gauge to suit your I-beam or box-section flange.

Geared option

A geared hand chain reduces effort for heavier loads or higher beams.

Low maintenance

Forged wheels on anti-friction bearings for smooth, durable travel.

Configurations

Two ways to specify it.

Plain (push) trolley

Pushed along the beam by hand — the simplest, lightest option.

Best for: Short beams and light, occasional traverse.

Geared trolley

A hand chain geared to the wheels reduces effort and aids control.

Best for: Heavier loads, higher beams or finer positioning.

Standards & compliance

Designed and certified to published standards.

IS 807 / 3177

Crane & component design

Travel components follow the crane design standards.

Wheels

Forged & machined

Heat-treated forged steel wheels on anti-friction bearings.

Anti-drop

Captive on the beam

Anti-drop and anti-tilt plates keep the trolley safely captive.

ISO 9001 + ZED

Quality & manufacturing

ISO 9001:2015 certified plus ZED Gold tier.

FAQs

Manual Trolley — technical questions.

What does a manual trolley do?

It carries the hoist along the beam so the load can move side-to-side, by hand — either pushed (plain) or moved with a geared hand chain.

Plain or geared?

Plain (push) for short beams and light loads; geared for heavier loads, higher beams, or where finer control is wanted.

Will it fit my beam?

Yes — the track gauge is adjustable to your I-beam or box-section flange; send the beam section and we’ll match it.

Can I fit it to my existing hoist?

Usually yes — we match the trolley capacity and suspension to your chain or wire-rope hoist.

Is it safe on the beam?

Yes — anti-drop and anti-tilt plates keep it captive, with end stops to limit travel.

When should I choose electric instead?

For long beams, heavier loads or frequent traverse, an electric travelling trolley gives faster, smoother, lower-effort movement.

Need a Manual Trolley quote?

Send your requirement and our application engineers respond within 24 hours with a configuration, spec sheet and quote.

Maintained by: LOADMATE Engineering Team
  • IS 3177 & IS 807Built to Indian crane codes
  • 125% load-testedEvery crane, before dispatch
  • ISO 9001 · ISO 45001 · ZED GoldQuality & safety certified
  • India & 30+ countriesCranes supplied and serviced