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Crane Kit

Every engineered component for a crane — hoist, end carriages, electricals and controls — to 250 tonnes, supplied with girder fabrication design support and on-site installation guidance. You build the girder; we engineer everything that moves.

Capacity up to 250 tHoist + carriagesPanel & controlsGirder design supportInstallation support

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Crane Kit — in-house manufactured at Surat

250 tMax capacity

4Component groups

IncludedGirder design

On-siteInstall support

125%Components tested

35 yrsManufacturing

Overview

Crane Kit.

Many plants and fabricators can build a girder. What they cannot easily do is engineer the hoist, size the end carriages and wheels, calculate the wheel loads, design the electrical system, and make all of it work together as a crane that passes load test. The Crane Kit splits the job at exactly that line: you fabricate the structure, we supply and engineer everything that moves and everything electrical.

A kit includes the hoist, end carriages, long-travel and cross-travel drives, the electrical panel, DSL or festoon, and the pendant or radio control — matched to each other and to your span and duty, to 250 tonnes. Crucially it also includes girder fabrication design support: girder design, wheel loads and fabrication details, so the structure you build is correct for the equipment going on it.

Technical parameters

Capacity & specification chart.

Indicative component sizing by crane capacity. Wheel loads and girder sections are calculated for your actual span and duty and issued with the kit.

Crane Capacity	MT	2	5	10	15	20	30	50	75	100	150	200	250
Typical Span	Mtr	6–20	6–25	6–30	6–30	6–32	8–32	10–35	12–35	12–40	15–40	15–45	15–50
Hoist Type	–	ECH	ECH/WRH	WRH	WRH	WRH	WRH	WRH	WRH	WRH	WRH	WRH	WRH
End Carriages	Nos	2	2	2	2	2	2	2	2	2	4	4	4
Wheel Dia	mm	200	250	315	315	400	400	500	500	630	630	710	710
LT Motor (approx)	kW	0.75	1.1	1.5	2.2	2.2	3.7	5.5	7.5	11	15	18.5	22
Duty Class	–	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8	M3–M8
Girder Design	–	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.	Incl.

ECH = electric chain hoist, WRH = electric wire rope hoist. All components are individually tested before dispatch; the assembled crane is load-tested at site with LOADMATE commissioning support.

Technical specifications

Specification sheet.

Standard ranges — send your requirement and we’ll configure to match.

Type

Crane component kit — mechanical and electrical, girder excluded

Capacity

Up to 250 tonnes / 250 ton

Kit includes

Hoist, end carriages, travel drives, electricals, control system

Design support

Girder fabrication design, wheel loads and details

Installation support

On-site installation guidance and commissioning support

Hoist options

Electric wire rope hoist or electric chain hoist

Duty class

M3 to M8 per IS 3177

Power supply

415V, 3-phase, 50 Hz (other voltages on request)

Control

Pendant station or radio remote

Mechanical & electrical

End carriages

Fabricated box section with forged / cast steel wheels

Wheels

Double-flanged, hardened tread, anti-friction bearings

Travel drives

Helical geared motors, single or dual speed

Brakes

Electromagnetic fail-safe on all motions

Panel

Sheet-steel enclosure, IP54, overload and phase protection

Power collection

DSL busbar or festoon, supplied to your span

Control

Pendant with emergency stop, or radio remote

Standard features

What comes built in as standard.

Hoist, carriages and electricals engineered as one system

Girder fabrication design supplied with the kit

Calculated wheel loads for your span and duty

Forged or cast double-flanged wheels, hardened tread

Electromagnetic fail-safe brakes on all motions

IP54 panel with overload and phase protection

On-site installation and commissioning guidance

Each component tested before dispatch

Configure your unit

Optional upgrades & add-ons.

Flameproof / explosion-proof kits for hazardous areas

Dual speed (VFD) for precise spotting on both travels

Radio remote control for operator freedom

Anti-collision and anti-sway systems

Load cell with cabin or ground display

Cabin-operated control package

Steel mill duty execution

Spare parts package

Advantages

Why a LOADMATE kit.

Girder design included

The commonest failure in locally fabricated cranes is a wrong girder section. We give you the design.

Everything matched

Hoist, carriages, drives and panel engineered together, not assembled from catalogues.

Freight economics

Ship compact components instead of long girders — ideal for remote and export sites.

Commissioning support

On-site guidance through erection and the crane load test.

Manufacturer support

Spares and service come from the maker, not a trading company.

Any duty class

M3 to M8, including steel mill duty execution.

Configurations

Two ways to buy.

Crane kit

You fabricate the girder to our design; we supply everything mechanical and electrical.

Best for: Remote sites, export projects, and fabricators with their own shop.

Complete crane

We fabricate, assemble, load-test and commission the whole crane.

Best for: Single-point responsibility with no fabrication on your side.

Applications

Industries we serve.

Tap any industry for application detail.

Steel & MetalsView industry Engineering & FabricationView industry AutomotiveView industry Cement & ProcessView industry Power & EnergyView industry Warehousing & LogisticsView industry

Standards & compliance

Designed and certified to published standards.

IS 3177

Code of practice for EOT cranes

Design, construction, testing and operation of overhead travelling cranes.

IS 807

Structural design of cranes

Design, manufacture, erection and testing of crane structures.

IS 2062

Structural steel

Grade specified in the girder design supplied with the kit.

ISO 9001 + ZED

Quality & manufacturing

ISO 9001:2015 certified plus ZED Gold tier.

FAQs

Crane Kit — technical questions.

What exactly is included in a LOADMATE Crane Kit?

Hoist, end carriages, long-travel and cross-travel drives, electrical panel, power collection (DSL or festoon), and the pendant or radio control — all matched to each other and to your span, capacity and duty class. You supply and fabricate the girder, using the design we provide.

Do you supply the girder design as well?

Yes — girder fabrication design support is part of the kit. We provide girder design, wheel loads and fabrication details so the structure you build is correct for the equipment going on it. Building a girder to the wrong section or camber is the commonest failure in locally fabricated cranes, and this is exactly what the design support prevents.

Why choose a kit instead of a complete crane?

Freight and local fabrication economics, mostly. Girders are long and awkward to transport, so for remote sites or export projects it is often cheaper to fabricate the structure near site and ship only the engineered components. If transport is not a constraint, a complete crane carries single-point responsibility and is usually simpler.

Who is responsible for the load test and commissioning?

The crane is erected and tested at your site, with LOADMATE providing on-site installation guidance and commissioning support. Because the girder is fabricated by you, structural responsibility for it stays with the fabricator — we certify the components we supply and support the crane load test.

Can I use a kit to refurbish an existing crane?

Yes, and it is a common use. If the girder is structurally sound, replacing worn mechanicals and obsolete electricals with a matched kit is far cheaper than a new crane. We survey the existing girder before recommending it.

What is the typical lead time?

Standard configurations typically ship in 6 to 12 weeks from order confirmation. Engineered and hazardous-area kits take longer, and we confirm a delivery date in writing at the time of order.

Need a Crane Kit quote?

Send your requirement and our application engineers respond within 24 hours with a configuration, spec sheet and quote.