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Electric Winch

A wire rope winch for lifting, pulling and positioning heavy loads — capacities to 250 tonnes and rope lengths to 2000 metres, built for continuous industrial and marine duty.

Capacity up to 250 tRope up to 2000 mGrooved drumDouble brake optionContinuous duty
Electric Winch — in-house manufactured at Surat
250 tMax capacity
2000 mMax rope length
GroovedDrum type
DoubleBrake option
ACMotor supply
125%Load tested
Overview

Electric Winch.

A winch does what a hoist cannot: long-distance pulls, controlled positioning, and load handling where the rope runs hundreds of metres rather than tens. The LOADMATE Electric Wire Rope Winch is built for exactly that duty — heavy, continuous, and often outdoors.

Capacities reach 250 tonnes with rope lengths to 2000 metres. Grooved drums give smooth single-layer winding and extended rope life; double-brake arrangements add a second layer of safety on critical lifts. Drum size, rope specification, speed, braking and control philosophy are all engineered to the application.

Technical parameters

Capacity & specification chart.

Indicative ranges across the winch series. Drum, rope and gearbox are sized together — final build confirmed on the project datasheet.

Capacity (S.W.L)MT510152025305075100150200250
Rope Length (max)Mtr2000200015001500120012001000800800600500500
Rope Dia (typical)mm121618202224283236424852
Line Pull (1st layer)kN4998147196245294490736981147119622452
Rope Speed (typical)m/min12121010108866544
Motor Rating (approx)kW7.51518.52230375590110160200250
Drum TypeGroovedGroovedGroovedGroovedGroovedGroovedGroovedGroovedGroovedGroovedGroovedGrooved
BrakeSingleSingleSingleDoubleDoubleDoubleDoubleDoubleDoubleDoubleDoubleDouble

Figures are engineering-typical and vary with rope construction, reeving and layer count. Every winch is load-tested at 125% of rated capacity before dispatch, with a test certificate issued.

Technical specifications

Specification sheet.

Standard ranges — send your requirement and we’ll configure to match.

Type
Electric wire rope winch — lifting, pulling and positioning
Capacity
Up to 250 tonnes / 250 ton
Rope length
Up to 2000 metres
Drum
Grooved drum — smooth winding, extended rope life
Duty
Continuous industrial and marine duty
Mounting
Foot mounted on fabricated base frame
Power supply
415V, 3-phase, 50 Hz (other voltages on request)
Control
Pendant station, radio remote, or panel control
Finish
Shot-blasted, primed and enamel finished

Mechanical & electrical

Motor
TEFC squirrel-cage, Class F insulation, IP55
Gearbox
Hardened and ground helical gearing, oil bath lubricated
Brake
Electromagnetic fail-safe disc brake; double brake optional
Rope
Steel wire rope to IS 2266, selected for the duty and reeving
Drum bearings
Anti-friction, grease lubricated
Limit switch
Rotary geared limit for rope pay-out and haul-in
Panel
Sheet-steel enclosure, IP54, with overload and phase protection
Standard features

What comes built in as standard.

Grooved drum for single-layer, non-crossing rope winding
Electromagnetic fail-safe brake — holds on power loss
Hardened helical gearbox, oil bath lubricated
TEFC Class F motor with IP55 protection
Rotary geared limit switches both directions
Anti-friction drum bearings
Overload and single-phase preventer protection
Load-tested at 125% with test certificate
Configure your unit

Optional upgrades & add-ons.

Double brake — extra safety for heavy-duty operations
Take-up winch execution for conveyor arrangements
High speed build for reduced cycle time
Variable frequency drive (VFD) for smooth control
Flameproof / explosion-proof execution
Galvanised rope and marine-grade finish
Load cell with digital display
Spooling / rope guide device
Advantages

Why a LOADMATE winch.

Long-distance pulls

Rope lengths to 2000 m — where a hoist simply cannot reach.

Grooved drum as standard

Rope seats in its own groove, so it never crushes itself. Longest rope life in the class.

Built for continuous duty

Rugged designs proven in construction, shipyards, mines and oil & gas.

Double-brake safety

A second independent brake for critical and man-riding-adjacent duty.

Engineered per pull

Drum, rope, gearbox and speed sized to your load and distance, not a catalogue.

Manufactured in-house

Designed, fabricated and load-tested at our Surat facility.

Configurations

Three ways to specify it.

Lifting winch

Vertical lifting duty with fail-safe braking and limit switches.

Best for: Hoisting where a fixed hoist cannot be mounted.

Pulling winch

Horizontal haulage over long distances at high line pull.

Best for: Site rigging, haulage and equipment positioning.

Take-up winch

Maintains constant tension in a conveyor belt arrangement.

Best for: Conveyor take-up in plants and mines.

Standards & compliance

Designed and certified to published standards.

IS 2266

Steel wire ropes

Indian Standard for steel wire ropes used in hoisting and haulage.

IS 807

Design of cranes & structures

Structural design, manufacture and testing of lifting structures.

125% test

Proof load

Every winch load-tested at 125% of rated capacity before dispatch.

ISO 9001 + ZED

Quality & manufacturing

ISO 9001:2015 certified plus ZED Gold tier.

FAQs

Electric Winch — technical questions.

What is the difference between an electric winch and an electric hoist?

A hoist lifts vertically on a fixed reeving with a limited height of lift. A winch is built around a rope drum for long pulls — it can lift, pull horizontally or position, with rope lengths to 2000 metres. Where the rope runs hundreds of metres, or the pull is not straight down, the winch is the correct machine.

What capacity can a LOADMATE winch reach?

Up to 250 tonnes. Capacity, rope length, drum size and speed are engineered together, so send us the pull and the distance in the same enquiry.

What is a grooved drum and why does it matter?

A grooved drum has machined helical grooves that seat each rope wrap in its own channel. The rope winds in a single even layer without crossing over itself, which prevents the crushing and abrasion that shorten wire rope life fastest. On long rope lengths it is strongly recommended.

What is a take-up winch used for?

Maintaining tension in a conveyor belt arrangement. As the belt stretches in service the take-up winch pays out or hauls in to hold correct tension, keeping tracking and drive traction stable.

Can you supply a flameproof winch?

Yes — flameproof and explosion-proof executions are available for hazardous zones. Tell us the zone and gas group and we will specify the certified motor, brake and panel.

What is the typical lead time?

Standard configurations typically ship in 8 to 14 weeks from order confirmation. Engineered and special-purpose builds take longer, and we confirm a delivery date in writing at the time of order.

Need a Electric Winch quote?

Send your requirement and our application engineers respond within 24 hours with a configuration, spec sheet and quote.

Maintained by: LOADMATE Engineering Team
  • IS 3177 & IS 807Built to Indian crane codes
  • 125% load-testedEvery crane, before dispatch
  • ISO 9001 · ISO 45001 · ZED GoldQuality & safety certified
  • India & 30+ countriesCranes supplied and serviced