In the fast-paced world of material handling, efficiency, safety, and productivity are paramount. Crane systems are crucial in this industry, and choosing the right one involves careful consideration of several factors, one of which is motorisation. But what exactly is motorisation, and is it necessary for your crane system?
Motorisation allows your workers to operate the crane using a wireless remote or a travelling pendant. While crane capacity is often considered a key factor in deciding on motorisation, it is essential to also consider other aspects, such as system size and application. A crane with a lifting capacity of 10 tons or more doesn't always require motorisation; sometimes, manual operation suffices.
When to Motorize Your Crane System?
- Unmanageable Load with Manual Operations: Assess the application of your crane. If the load under your hoist is too cumbersome to move manually, motorisation might be necessary. Consult your workers about the effort required to move the system from one site to another. If it demands significant effort, a motorised crane system could be the solution.
- Obstacles in the Path: The load's path should be clear of obstacles. However, if large objects, machines, or racks obstruct the path, motorisation becomes a viable option. Proper motorisation allows workers to remotely control their movement, making it easier to navigate around and over obstacles. Motorised gantry cranes or overhead cranes could be the best choice in these situations.
- System Size: The size of your crane system, specifically the height, is another factor to consider when deciding on motorisation. If your cranes have a higher lifting height, motorised lifting could be beneficial. Also, if the hoist trolley height increases, it might become challenging to move the load manually. Motorisation can make the system more ergonomic and user-friendly for your workers.
If your crane system has a high lifting height, span, or capacity, motorisation should be considered as part of your material handling process. Additionally, inspect the trolley height to determine the weights of your system and load. In summary, you must understand how weight and height affect load movement to decide on motorisation.
Motorization of Jib Cranes
The application of motorisation for jib cranes is similar to what has been discussed. However, motorisation offers unique advantages for jib cranes. Jib cranes have one touchpoint on the ground, whereas gantry cranes have two legs and four columns. Sometimes, it is necessary to shift the load to a lower level, which might be too strenuous for workers to do manually.
Additionally, there may be a need to move the load closer to the mast of the jib crane. Since there is lower leverage for moving the load close to the mast, a significant effort is required. To save time and effort for your workers, investing in motorised jib cranes is advisable. These systems are user-friendly and enable workers to manage loads without exerting excessive force.
Key Features of Quality Cranes
Reputed crane manufacturers like LOADMATE offer special motorisation options for their material handling systems. Initially, you may have invested in manual cranes, but over time, you might realise the need for motorisation. Therefore, it is crucial to consider the motorisation packages offered by the best crane companies.
For instance, if you are using a jib crane, you will work with its tip. The jib boom allows you to move the load manually, but this leverage may not be effective in all cases. Take the time to assess the motorisation packages offered by top crane companies in India.
Conclusion
Ergonomics and worker safety are of utmost importance. Therefore, the manufacturing and construction sectors in India have increasingly adopted motorized cranes for lifting loads. Incorporating motorized systems into cranes enhances worker safety and efficiency. Start by assessing your load lifting needs to make an informed decision.
When purchasing cranes, consult with the sales team to understand the available motorisation packages. Armed with this information, you can make an informed decision that will optimize your operations and ensure the safety and well-being of your workers.
